Wire Size Calculator
Estimate the minimum conductor circular-mil area from current, distance, allowable voltage drop and conductor resistivity. Enter project-specific values and review every assumption before using the estimate.
Fill in the required fields to see your result.
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The primary result shows the main estimated capacity, current, airflow, metric or business value. Supporting outputs expose intermediate calculations.
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How to Use This Calculator
Enter the requested values using the units shown. Confirm that all inputs describe the same period, system or project.
Formula & Methodology
The calculator applies the displayed arithmetic or engineering formula directly to the entered values without silently adding hidden assumptions.
Worked example
The result is a voltage-drop area estimate, not a code-compliant wire selection. Final conductor size must also satisfy ampacity, temperature, insulation, bundling and local-code requirements.
Results may omit equipment-specific starting current, conductor temperature, derating, local codes, climate design data, duct losses, static pressure, infiltration and building-envelope details.
Educational preliminary estimate only. Not an electrical design, HVAC load calculation, permit document or code-compliance determination. Work on electrical and mechanical systems should be verified by qualified professionals.
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- Voltage Drop Explained: NEC Limits, Wire Sizing & Worked ExamplesLearn how voltage drop is calculated, what the NEC 3% and 5% limits mean, and how wire gauge and run length affect your circuit. Includes worked examples.
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Frequently Asked Questions
- What does the Wire Size Calculator calculate?
- Estimate the minimum conductor circular-mil area from current, distance, allowable voltage drop and conductor resistivity.
- Are the results guaranteed or code-compliant?
- No. It is a preliminary educational estimate and does not establish code compliance, equipment suitability, permit approval or installation safety.
- Can I change the assumptions?
- Yes. The calculator exposes the main design, operating or financial assumptions so you can replace examples with project-specific values.
- Should the result be independently verified?
- Yes. Verify the result with applicable codes, manufacturer data, approved load calculations and a qualified electrician, engineer or HVAC professional.
Last updated 7/21/2026